OUR CAPABILITY

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Sheetmetal Fabrication

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Surface

Treatment

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Machining &

Turning

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Engineering

Service

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Tooling Design

& Manufacturing

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Added-Value

Assembly

SHEETMETAL FABRICATION

Punching & Laser Cutting

Our punching machines can accommodate up to 3600mm length material. They can reach up to 500 hits per minute. One punching machine is equipped with cycle loader to fully automate production. This machine combination can run 24hrs without operator. Laser can cut up to 25 mm mild steel. This is equipped with shuttle table to allow unloading and material setting while the machine is running.

JINPAO using the latest electrically-driven punching machine and the flying optic laser from AMADA.

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Bending

Equipped with a newly-developed AMNC 3i (intelligent, interactive, integrated) control, the HG series provides high-speed and high accuracy. Enhanced database network features provide better communication between the CAM program and the AMNC 3i — resulting in less manual interaction and faster processing.

JINPAO’s new HG press brake machines from AMADA can handle a full range of material thicknesses in bend lengths up to 4300mm.

Forming

JINPAO’s Triform Fluid Cell press can be thought of as high-performance alternatives to traditional solid-block rubber pad forming. Pad forming typically applies pressure of 1,000 – 1,500 PSI on the part, our sheet hydroforming presses offer 5,000 PSI on the part and place uniform pressure on every square mm of the part’s surface. The result is reduced material wrinkling, increased definition, and often it eliminates the need for manual hand-finishing.

Fluid Cell sheet hydroforming creates parts with a single unmated tool, using the downward force of the pressurized bladder.

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MACHINING & TURNING

5-axis machining provides infinite possibilities as to the part sizes and shapes JINPAO can effectively process. On a 5-axis machining center, the cutting tool moves across the X, Y and Z linear axes as well as rotates on the A and B axes to approach the work piece from any direction. In other words, we can process five sides of a part in a single setup.

1/4

3-Axis Vertical Mill

1/2

5-Axis Vertical Mill

TOOLING DESIGN & MANUFACTURING

Our Tool Design & Fabrication Department constantly interacts with the production tooling they build and the people that operate it. Every designer and toolmaker has the education and experience needed to make high quality production tooling for accurate sheet metal prototypes. We pride ourselves on our ability to tackle complex progressive dies as well as simpler contract tooling.

High-quality tooling plays a pivotal role in sheet metal manufacturing. JINPAO offer a full range of tooling design, production and maintenance services to support and enhance our production technologies.

Our tooling capabilities enable us to serve as a true partner with our customers, working together to effectively manage cost-effective, timely product introductions, and achieve other product life cycle management objectives.

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ADDED-VALUE ASSEMBLY

Our expertise in a variety of technologies consolidates your supply chain and results in streamlined shipping, accounting and auditing functions for our customers. We provide a value-added assembly solution (included testing after integration) customized for your company’s needs:

At JINPAO, we take a holistic approach to building your device and equipment. From the design and manufacture of each individual part to the full assembly, you get a plug-and-play tested unit that you know will function as intended.

DESIGN & MANUFACTURE

value-added assembly solution for plug-and-play tested units (included testing after integration)

  • Telecommunication Cabinets

  • Entertainment Products

  • Infrastructure Devices

  • IoT Devices

  • Kiosks terminals

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WELDING

With the TruLaser system we can change between cutting, welding, and laser metal deposition. Modular machine set up, as well as the adjustment and retrofit options, enable us to ideally customize the machine to a changing production environment and to react to changing customer requirements with flexibility.

JINPAO holds all the necessary equipment, machines and specialists for provide wide range of welding methods and types, included robotic welding systems and 3D Laser welding.

SURFACE TREATMENT

MATERIAL TYPE

Aluminum, Stainless Steel, Inconel, Copper Alloys, Nickel Alloy, Titanium

Plate, Sheet, Bars, Extrusion, Die Casting

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Chemical Process

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Liquid Paint

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Powder Paint

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Welding

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Non-Destructive Testing

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Heat Treatment for Aluminum

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CHEMICAL PROCESS

WELDING

- Chemical Conversion Coating

- Sulfuric Acid Anodize

- Boric Sulfuric Acid Anodize(BSAA)

- Tartaric Sulfuric Acid Anodize(TSAA)

- Gas Tungsten Arc Welding

- Laser Welding

- Resistance Spot Welding

PAINT & COATING

Liquid Paint

Powder Paint

NON-DESTRUCTIVE TESTING

HEAT TREATMENT FOR ALUMINUM

- Solution Treatment - T4

- Artificial Aging - T5

- Quenching (less than 10 seconds)

- Shot blasting

- Type 1, Method A, Sensitivity Level 3

ENGINEERING SERVICES

Design / Prototyping / Testing

In-house solution
(included testing after integration)

  • DFM Service

  • Co-design

  • CAD Systems

    (Autocad, CATIA, SolidWorks)

  • Cyber Physical Simulations

    (PAM-Stamp)

  • Paperless Hyper Document – PHD

  • Project Management

    with FMEA risk analysis

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